Prinsip Sortir Tipe Chute
Teknologi sortir optik berbasis gravitasi berkecepatan tinggi
Diagram animasi menunjukkan proses sorting
[DUMMY] Chute type sorting machines represent the most widely used optical sorting technology. They utilize gravity to move materials through the inspection zone at high speeds, making them ideal for high-capacity processing applications.
The fundamental principle involves feeding materials onto an angled chute where they accelerate under gravity. As particles pass through the inspection zone, high-resolution CCD cameras capture detailed images from both sides. Advanced algorithms analyze these images in milliseconds, identifying defects based on color, size, and shape parameters.
When a defective particle is detected, precisely-timed air jets activate to deflect it from the main flow into a reject bin. The entire process happens in fractions of a second, allowing throughput rates of several tons per hour depending on the machine model and material being sorted.
Cara Kerja
Proses langkah demi langkah
Feeding
[DUMMY] Materials are fed into a vibrating feeder that creates a single-layer flow of particles, ensuring each item can be individually inspected.
Chute Descent
[DUMMY] Particles slide down an angled chute using gravity, passing through the inspection zone at high speed for maximum throughput.
Optical Detection
[DUMMY] High-resolution CCD cameras capture images of each particle as it passes. LED lights illuminate the material for accurate color detection from both sides.
Analysis
[DUMMY] The computer system analyzes each particle in milliseconds, comparing against preset criteria for color, shape, and defects using advanced algorithms.
Ejection
[DUMMY] When a defective particle is detected, precisely-timed air jets activate to blow it into a reject bin. Good products continue their natural trajectory.
Collection
[DUMMY] Sorted good products are collected separately from rejected materials, ensuring quality output ready for packaging or further processing.
Fitur Utama
- High-speed processing - Handles large volumes with throughput up to several tons per hour
- Dual-side inspection - Cameras view both sides of each particle for comprehensive detection
- Precise air jet ejection - Millisecond-accurate timing ensures only defects are removed
- Suitable for uniform materials - Optimized for consistent-sized particles like grains and seeds
- Cost-effective operation - Gravity-based transport minimizes energy consumption
- Easy maintenance - Simple mechanical design reduces downtime
Aplikasi Terbaik
- White rice & brown rice processing
- Grains (wheat, barley, corn)
- Coffee beans (green and roasted)
- Small beans and legumes
- Plastic pellets and recycling materials
- Seeds and agricultural products
Lihat Aksinya
Contoh sorting menggunakan prinsip ini